Prototyping and Manufacturing Center
From the feasibility study to series production
Prototyping & contract manufacturing – quality and high precision for your projects
360° service: Our experts support you from the initial consultation through to the development and production of your component.
Complete solution from a single source—our comprehensive service package offers solutions tailored to your individual requirements. We support you with the entire process from start to finish.
Production at your company—based on our wealth of knowledge and experience, we support you with preparation, turnkey system production, and implementation. And our service package always includes on-site consulting to ensure the manufacturing process runs smoothly at your company.
Innovative subcontracting in our prototyping and manufacturing center
Your idea. Our way. Your success.
Our aim is to unleash the full potential of your
projects—with unbeatable quality and maximum efficiency in production. We’re
with you on the road to success and help you to
- Minimize risks
- Shorten time to market
- Discover opportunities
- Calculate investment costs (CAPEX)
- Boost your operating profit (OPEX)
Space for your welding projects
From your vision to the final component: Our Prototyping & Manufacturing Center is the place where state-of-the-art technology meets in-depth specialist knowledge and a wealth of expertise—to bring your projects to life.
Highly sophisticated simulation, welding, and measuring technologies enable the manufacturing of components measuring up to 11 ft. and weighing as much as 2.5 tons.
Welding without compromise - for every application and every material
Our solutions are used across all industries:
- Construction and agricultural machinery (yellow goods)
- Automobile industry
- Machine and plant construction
- Commercial and special-purpose vehicles
- Aerospace industry
We process a full range of materials—from thin-walled to solid structures, regardless of shape and dimensions.
Maximized efficiency and customized solutions for your needs
Welding process optimization based on:
- Digital twins for precise planning
- Simulation of cycle times and process flows
- Error prevention before the actual welding process
Ensures the quality and dimensional accuracy of components:
- Incoming inspection of individual components through to the entire assembly to check tolerances and dimensional accuracy
- Evaluation of welding sequences, process parameters, and clamping concepts for subassemblies and complete assemblies
Analysis of warpage behavior with different welding strategies:
- Material properties
- Clamping concepts
- Process parameters
- Welding sequences
Monitors and records relevant welding data for:
- Seamless tracking of every weld
- Perfect reproducibility of all welds
Live view of the weld ensures:
- Early detection of potential errors
- Enhanced efficiency in the welding process
We carry out quality control for welds and components in our in-house metallurgy laboratory—as per individual customer requirements:
- Macrosections and microsections
- Tensile tests
- Hardness testing
- Computer tomography
- and much more
Perfect components — additive manufacturing and sample qualification
Additiv gefertigter Druckbehälter Additively Manufactured Pressure Vessel: We’re equipped for all customer and welding requirements and always find the right solution. And this component is a perfect example of this. We looked at the entire process chain, from the design through to the CE label.
The draft European standard prEN 13445-14 was used as the basis for the model qualification. The report provides an up-close insight into the entire process and illustrates the potential offered by metal-based additive manufacturing via arcs—and the performance it delivers.
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Inquiry prototype center
Are you already a Fronius customer?
Then please send your request for prototype production to your national contact person.If you do not yet have a contact person, please complete the following contact form.
