WeldCube
Welding production at a glance
Any time. Anywhere.
In the smart factory of tomorrow, the aim is to achieve production processes that are faster, more flexible, and more powerful, with the capacity for seamless integration.
Welding data must therefore be subject to complete recording, documentation, and analysis in the field of welding technology, but data also need to be made available for other systems in the production environment.
Fronius offers a number of software solutions in the area of data management, which make it easier for the user to handle the wealth of data.
The software solutions from Fronius...
Save time and money
/ Automated documentation without handwritten notes
/ Analysis at the push of a button
/ Reduced administrative workload
Ensure safety in production
/ Traceability at component and seam level
/ Full documentation of welding data
/ Minimization of risk of error
/ Central administration of user authorizations for Fronius welding systems and software products
Increase productivity
/ Identify potential for optimization
/ Continuous weld-seam monitoring
/ All system status data at a glance
Downloads
WeldCube
Data management
Fronius offers the optimal software solution for the ongoing planning, collection, analysis, and visualization of welding technology production data in the form of the WeldCube product portfolio.
Depending on the WeldCube version, welding and system data can be stored and evaluated either locally in the welding systems or centrally in a database.
Three variants for different customer requirements
Local documentation
with WeldCube Basic and WeldCube Light
- Data storage directly in the welding system
- Data viewed and processed for each welding system
Centralized documentation
with WeldCube Premium
- All data stored in the central database
- Data collection for all interlinked systems
WeldCube Light
Minimal local documentation
standard for TPS/i welding systems* at no additional cost
Mean values for every weld seam are stored directly in the welding system, which can then be separately visualized online for each TPS/i and exported as a PDF file.
The advantages of WeldCube Light
- Supports EN 1090-compliant documentation
- Option to create free documentation
- Immediate documentation without requirement for additional software integration
* except for TPS 270i
Functions
Data documentation
- Mean values of every weld seam are recorded: time, duration, current, voltage, wire speed, power.
- Add columns
- PDF export
- Restrict results using time filters
- Filters for welding operations, faults, and events
View jobs
- Display of stored jobs
- All parameters of a selected job are shown.
- PDF export
- Comparison of jobs: differences are highlighted in red
WeldCube Basic
Extended local data documentation
with configurable range of functions
For users who need limit monitoring or editing functions for set values and actual values recorded at a sampling rate of up to 100 ms alongside the mean values, WeldCube Basic is the answer. This variant also records data directly in the welding system and visualizes them online for each TPS/i. Furthermore, the data is available as both a PDF and a CSV export.
The advantages of WeldCube Basic
- Variable range of functions: options for job management, actual-value documentation, and limit monitoring
- Ideal solution for smaller companies with few welding systems
- Transparency and traceability at seam level
- Can be upgraded at any time
Functions
Data documentation
- Mean values of every weld seam are recorded: time, duration, current, voltage, wire speed, power.
- Add columns
- PDF/CSV export
- Restrict results using time filters
- Filters for welding operations, faults, and events
- In the event of limit violations, the weld seam concerned is highlighted in red.
Possibility of export via CSV
- Ability to export weld seam data (average value or sampling rate based)
- Additional parameters can be exported if needed
- Save CSV files
Edit jobs
- Edit jobs
- Values can be directly changed
- Display of possible adjustment range
- Jobs can be exported and imported on other devices
- Upper and lower limit values can be set for the basic parameters (A, V, Vd)
WeldCube Premium
Centralized documentation solution
with intelligent management, statistical, and analysis functions, as well as graphical visualization of results
- Centralized & networked
Significantly reduced time and effort required for documentation and administration thanks to centralized storage of the data in a database - Traceability
Targeted documentation and process optimization via the component-specific collection of welding data - Flexibility
Forwarding of data to third-party systems via an integrated data interface (web API) - Compatibility
In addition to the new Fronius welding systems, older series can also be used with WeldCube Premium - User-friendliness
Straightforward graphical visualization of all recorded data for quick and easy analysis. This makes it possible to quickly detect errors that develop on components over the course of several welding processes
The advantages of WeldCube Premium
- Traceability
- Centralized documentation with automated reports and statistical functions
- Time and cost savings
Functions
Workpiece monitoring in real-time
- Traffic light system for every weld seam
with position
Yellow = Not yet welded
Red = Faulty due to limit violation
Green = Correct - Details on every weld seam directly accessible
- Status bar displaying component progress
- Information on component
Details to every weld seam
- Actual data at selected time
- Overview of actual data across the entire weld seam
- All information on selected weld seam
- PDF export with all data on selected weld seam
Job-history
- Every change in the job is traceable down to the finest detail
- The selected job can be restored at the click of a button
- Changes in the job are highlighted
All information of the welding machines
- Information on selected welding system with direct link to device
- Overview of available and installed function packages
- History of installed hardware
- All jobs on the selected welding system can be edited and distributed to other devices
- Error messages are saved in the log book
- Access to all weld seams produced by this device
Customizable dashboard
- Customizable dashboard
- Widgets can be placed on the screen
- Status of welding system
- Statistics on the total number of welding operations performed
WeldCube Connector
Full documentation of all your Power Sourcesin one place – the complete Welding DataDocumentation.
New:
/ integrate TransSteel into WeldCube Premium
/ integrate devices of any brand into WeldCube Premium
